WireTheSunCommon cable sizes

Cable size for 80 A over 50 m, three-phase

For 80 A over 50 m on a 400 V three-phase supply, use at least 35 mm² (2 AWG) copper cable, protected by a 100 A breaker. Voltage drop: 1.1%.

Assumes copper cable clipped to a wall (or flexible battery cable for DC), 30 °C, PVC insulation. Change anything below.

The same current over other distances

DistanceCable sizeVoltage drop
10 m35 mm² (2 AWG)0.2%
20 m35 mm² (2 AWG)0.4%
30 m35 mm² (2 AWG)0.7%
50 m35 mm² (2 AWG)1.1%
100 m35 mm² (2 AWG)2.2%
35 mm²
2 AWG
100 A
Breaker
1.1%
Voltage drop
56 m
5-core cable
How the cable runs
Use at least35 mm²2 AWG
Breaker100 A
Voltage drop1.1% · 4.45 V
Current80 A
Cable carries up to119 A

Heat decides this size: it carries the breaker current without overheating, and the voltage drop is fine.

Cores

5 cores: L1, L2, L3, neutral and earth (4 cores if no neutral is needed)

Which cable

NYM-J / XVB / 5-core LSZH

Fixed wiring clipped to walls indoors.

H07RN-F (rubber, flexible)

Machines, workshops and anything that moves or vibrates.

  • Several circuits bundled together carry less each: allow for grouping (IEC 60364-5-52 Table B.52.17).
  • Check the earth fault loop impedance and the RCD protection required by your local rules.

Guidance based on IEC 60364-5-52 for copper cables. Always check against your local rules (BS 7671, NEC, NF C 15-100, RTIEBT…) and the cable maker’s data.

Planning a whole solar system?Describe it and we size every cable, fuse and part, with a wiring diagram.