Cable size for 80 A over 30 m, single-phase

For 80 A over 30 m on a 230 V single-phase supply, use at least 25 mm² (4 AWG) copper cable, protected by a 100 A breaker. Voltage drop: 1.9%.

Assumes copper cable clipped to a wall (or flexible battery cable for DC), 30 °C, PVC insulation. Change anything below.

The same current over other distances

Distance	Cable size	Voltage drop
10 m	25 mm² (4 AWG)	0.6%
20 m	25 mm² (4 AWG)	1.3%
30 m	25 mm² (4 AWG)	1.9%
50 m	25 mm² (4 AWG)	3.1%
100 m	35 mm² (2 AWG)	4.5%

25 mm²
4 AWG: 100 A
Breaker: 1.9%
Voltage drop: 33 m
3-core cable

Current at the end of the cableDistance (one way)m

VoltageV

How the cable runs

Use at least25 mm²4 AWG

Breaker100 A

Voltage drop1.9% · 4.32 V

Current80 A

Cable carries up to112 A

Heat decides this size: it carries the breaker current without overheating, and the voltage drop is fine.

Cores

3 cores: line, neutral and earth

Which cable

Twin & Earth 6242Y (UK) or NYM-J (Europe)

Fixed wiring clipped to walls indoors.

H07RN-F (rubber, flexible)

Machines, workshops and anything that moves or vibrates.

Several circuits bundled together carry less each: allow for grouping (IEC 60364-5-52 Table B.52.17).
Check the earth fault loop impedance and the RCD protection required by your local rules.

Guidance based on IEC 60364-5-52 for copper cables. Always check against your local rules (BS 7671, NEC, NF C 15-100, RTIEBT…) and the cable maker’s data.

Planning a whole solar system?Describe it and we size every cable, fuse and part, with a wiring diagram.