WireTheSunCommon cable sizes

Cable size for 50 A over 2 m, DC

For 50 A over 2 m on a 12 V DC supply, use at least 16 mm² (6 AWG) copper cable, protected by a 70 A fuse. Voltage drop: 2.3%.

Assumes copper cable clipped to a wall (or flexible battery cable for DC), 30 °C, PVC insulation. Change anything below.

The same current over other distances

DistanceCable sizeVoltage drop
1 m10 mm² (8 AWG)1.9%
2 m16 mm² (6 AWG)2.3%
3 m25 mm² (4 AWG)2.3%
5 m35 mm² (2 AWG)2.7%
10 m70 mm² (2/0 AWG)2.7%
16 mm²
6 AWG
70 A
Fuse
2.3%
Voltage drop
3 m
2-core cable
How the cable runs
Use at least16 mm²6 AWG
Fuse70 A
Voltage drop2.3% · 0.28 V
Current50 A
Cable carries up to114 A

The distance decides this size: 10 mm² would stay cool enough, but over 2 m it loses too much voltage.

Cores

2 cores (+ and −), or two single cables, red and black

Which cable

Tinned flexible battery cable (ISO 6722 / SAE J1127)

Vans and boats: resists vibration and corrosion.

Welding cable (H01N2-D)

Very flexible, for heavy battery and inverter leads.

  • Several circuits bundled together carry less each: allow for grouping (IEC 60364-5-52 Table B.52.17).

Guidance based on IEC 60364-5-52 for copper cables. Always check against your local rules (BS 7671, NEC, NF C 15-100, RTIEBT…) and the cable maker’s data.

Planning a whole solar system?Describe it and we size every cable, fuse and part, with a wiring diagram.