WireTheSunCommon cable sizes

Cable size for 50 A over 2 m, DC

For 50 A over 2 m on a 48 V DC supply, use at least 10 mm² (8 AWG) copper cable, protected by a 70 A fuse. Voltage drop: 0.9%.

Assumes copper cable clipped to a wall (or flexible battery cable for DC), 30 °C, PVC insulation. Change anything below.

The same current over other distances

DistanceCable sizeVoltage drop
1 m10 mm² (8 AWG)0.5%
2 m10 mm² (8 AWG)0.9%
3 m10 mm² (8 AWG)1.4%
5 m10 mm² (8 AWG)2.3%
10 m16 mm² (6 AWG)2.9%
10 mm²
8 AWG
70 A
Fuse
0.9%
Voltage drop
3 m
2-core cable
How the cable runs
Use at least10 mm²8 AWG
Fuse70 A
Voltage drop0.9% · 0.45 V
Current50 A
Cable carries up to86 A

Heat decides this size: it carries the breaker current without overheating, and the voltage drop is fine.

Cores

2 cores (+ and −), or two single cables, red and black

Which cable

Tinned flexible battery cable (ISO 6722 / SAE J1127)

Vans and boats: resists vibration and corrosion.

Welding cable (H01N2-D)

Very flexible, for heavy battery and inverter leads.

  • Several circuits bundled together carry less each: allow for grouping (IEC 60364-5-52 Table B.52.17).

Guidance based on IEC 60364-5-52 for copper cables. Always check against your local rules (BS 7671, NEC, NF C 15-100, RTIEBT…) and the cable maker’s data.

Planning a whole solar system?Describe it and we size every cable, fuse and part, with a wiring diagram.